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The best part about
building the garage
first, was that the mistakes we made did not cost a lot. I learned to
plan more carefully to avoid tricky building situations. I also
learned that it is
not
faster to build crudely with the idea of covering rough edges with
trim later. Trim, whether around windows, doors, or the floor, is not
only expensive and time consuming to execute well, it is also hiding
sloppy work.
My attitude with building
was that the
basic structure should also be the finished product whenever
possible. Time was the enemy. Streamlining all aspects ensured we
could get it done is two or three years.
I spent the winter
engineering ways to
build that would fit this model. I made detailed sketches of every
nook and cranny so that I would have a clear vision of problems to
anticipate, and avoid. Ceilings, I learned, are a huge expanse that
are a nightmare to finish off. We hung drywall in the loft of the
garage and vowed NEVER to use that stuff again. It made more sense to
work from the top down, not from the bottom up.
The roof of our house is a
"cold
roof". First, we set the beams, then laid 1x12 pine boards. Then
a layer of Tyvek. Then 1/4 inch spacers, then 4 inches of poly-iso
foam. The foam is held to the roof beams with 2x4's that are screwed
to the beams with ten inch screws. Over the 2x4's is another layer of
pine boards then asphalt shingles. A lot of work, but the inside
ceiling never had to be touched. It was completed with the first
layer of boards.
The first year of building
the house
began in April 2005. We worked on weekends until July, and managed to
get all the framing done and set the rafters. I took two months off
from work and Jaja and I spent most of July and half of August on
the roof. After that, we set the windows and began shingling. Jaja
did most of the siding and got it all done by November.
In between times Jaja spent
hundreds of
hours cleaning up the forest around the house. In all we took down
about 150 trees, a result of building the road, clearing the building
site, septic site and solar panel site. Jaja became a chain saw
wielding pyromaniac who was constantly burning slash, cutting up
trees and stacking fire wood.
I spent all of November and
December
wiring and plumbing so that we could install insulation, and the
wood stove. During the winter I worked on getting the bedrooms
habitable. In May 2006 I installed the on-demand gas boiler and for
the for the first time ever we had hot water on our property. Our
first shower was located outdoors as the bathroom shower was not
completed.
Summer 2006. I took the
summer off
again and worked non stop. First, we laid tubing then poured a thin
slab of concrete for the radiant floors. We rented a cement mixer.
While Jaja mixed, I spread the stuff out. Later that summer I tiled
the bathroom, tiled the kitchen and entry, put down the solid fir
floor and built the staircase.
We officially moved in
September of 06,
although Jaja and I had been sleeping in the house for a year (even
without heat or plumbing).
During the next winter,
06/07, I
finessed a million details.
In April 07, I built and
installed the
kitchen cabinets bringing the house to 95 percent completion. ( the
final 5 percent is killer). In two years I took only 5 weekends off,
and during the summers we did 12 hours days non stop.
If we had known at the
beginning how
much work was going to be involved we would have build a much, much
smaller house!!! As it is, the house is 1900 sq ft. A good size but
involved.
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